PRESS WORKED PRODUCTS

MOLITEC STEEL has engaged in business of metal worked products for half a century, and has been putting on market highly sophisticated products with “steel” set as a core by its wealth of technologies fostered through hard and untiring efforts and research and development that anticipate the future.

AUTOMOTIVE PARTS

  • V-BELT PULLEYS

    V-BELT PULLEYS

    A V-belt pulley transmits power from the crankshaft to the water pump, power-steering pump, alternator, or other components. One sheet of material is spin-formed into a V-belt pulley.

  • SPRINGS

    SPRINGS

    ▲Car A/T parts

    These wave-shaped or dish-shaped springs are used with automatic transmissions and are highly resistant with the spring steel austempered and shot-peened.

  • CVT PARTS

    CVT PARTS

    ▲Pieces of sheet metal and tubes with internal or external gears

    These parts are used with continuously variable transmissions and deliver high precision thanks to the use of GROB rolling machines for processing the spline portion.

    • GROB rolled parts (sample):
      Ring-gear-integrated drive plates

      MOLITEC STEEL’s proprietary processing technologies have made it possible to form single steel plates into lightweight, highly rigid, and cost-competitive drive plates integrated with ring gears, while conventional drive plates are separated from ring gears.

      FEATURES

      1. (1)Cost competitive
      2. (2)Lightweight
      3. (3)Highly rigid and durable plate
      4. (4)High precision gear (rated as JIS grade 8 or lower before hardened and JIS grade 12 or lower after hardened)
      5. (5)Highly durable gear with high frequency hardening

      6. Actual products are evaluated in terms of items (3) to (5) using high-compression engines (2.0-liter diesel engines) before shipment.

      OVEWVIEW

      Gear

      Gear:backside

      Gear:rim
      (Chamfering of the portion of the starter pinion
      where the teeth go into engagement)

      Manufacturing process S35C-B 2.3mm
      Manufacturing process
      • Pressing (Blanking, drawing, gear thickening, piercing)
      • Gear forming (GROB rolling)
      • Gear width cutting and chamfering (hobbing)
      • Overall heat treatment
      • Straightening
      • High frequency hardening of the gear
      • Finished
      Hardness of finished products Plate:HRC 42 to 45
      Gear:HRC 53 to 58
  • ELECTRICAL PARTS

    ELECTRICAL PARTS

    Our electrical parts have spring clamps and are used to hold cords, wire harnesses, and hoses.

  • OIL LEVEL GAUGES

    OIL LEVEL GAUGES

    Oil level gauges are used to check the level of oil for transmissions and engines and are comprised of pipe-shaped guides and wire-rod gauges.

    • Recycled PET oil level gauges

      PET (polyethylene terephthalate) resins are highly recyclable, earth/environment-friendly materials. We have our own equipment for processing recycled PET materials to produce oil level gauge in combination with steel technologies. MOLITEC STEEL, utilizing its creativity and intrinsic technologies with those relating to steel at the core, aims to achieve harmony with the environment, and provides products that can contribute to society.

      • Oil level gauge

      • Recycled PET materials

      • Resin forming machines

HOUSEHOLD ELECTRICAL APPLIANCES

  • POWER SPRINGS

    POWER SPRINGS

    Power springs are used for a wide range of applications and may be built into cord reels or used in power windows and compressors. They come in various sizes up to 500 mm in outside diameter.

  • SMALL PARTS

    SMALL PARTS

    Multi-forming machines are used to automate the pressing processes from material charging to forming, enabling workpieces to be processed into complicated shapes.

AGRICULTURAL MACHINE PARTS

  • COMBINE AUGERS

    COMBINE AUGERS

    While traditional combines charge grain to bags, the type of combine in the photo feeds grain to a large grain tank and unloads the grain through the augers directly to a truck, remarkably streamlining the unloading operation.

  • SCREWS

    SCREWS

    A screw is comprised of a shaft welded to a spiral part formed through rolling. Screws are mainly used as parts built into transporting components.

  • LEAF SPRINGS

    LEAF SPRINGS

    Leaf springs, produced from HIGH-BENT steel strips or heat-treated spring steel strips, are highly wear-resistant and fatigue-resistant.

DIES FABRICATION

DIES FABRICATION

We design and develop on our own all dies used with various presses such as transfer presses, progressive presses, and multiple presses.

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